Cornelius UFB-1 User Manual

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UF-1 AND UFB-1 VALVES
T
RAINING MANUAL
CARBON DIOXIDE
WATER
SYRUP/CONCENTRATE
MECHANICAL
REFRIGERATION
CONTROLS & ELECTRICAL
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1 2 3 4 5 6 ... 35 36

Summary of Contents

Page 1 - UF-1 AND UFB-1 VALVES

UF-1 AND UFB-1 VALVES TRAINING MANUALCARBON DIOXIDEWATERSYRUP/CONCENTRATEMECHANICALREFRIGERATIONCONTROLS & ELECTRICAL

Page 2 - Blank Page

UF-1 and UFB-1 Valves Training Manual- 4 - © 1999-2005, IMI Cornelius Inc.A side water lever kit can be added to a valveallowing for dispensing of wat

Page 3 - TRAINING MANUAL

UF-1 and UFB-1 Valves Training Manual © 1999-2005, IMI Cornelius, Inc. - 5 -SYSTEM DETAILS1. WATER1.1 Water QualityWater quality issues have an affect

Page 4 - UF-1 Valves Manual

UF-1 and UFB-1 Valves Training Manual- 6 - © 1999-2005, IMI Cornelius Inc.The position of the piston inside the sleeve is determined by the upward pre

Page 5 - TABLE OF CONTENTS

UF-1 and UFB-1 Valves Training Manual © 1999-2005, IMI Cornelius, Inc. - 7 -Note: Always adjust water within its range.1.4 Calculating Flow RatesThe m

Page 6

UF-1 and UFB-1 Valves Training Manual- 8 - © 1999-2005, IMI Cornelius Inc.2. SYRUP/CONCENTRATESyrup should always be precooled before setting the rati

Page 7

UF-1 and UFB-1 Valves Training Manual © 1999-2005, IMI Cornelius, Inc. - 9 -4. MECHANICAL4.1 UF-1 and UFB-1 Valve Disassembly1. Sequence for disassemb

Page 8

UF-1 and UFB-1 Valves Training Manual- 10 - © 1999-2005, IMI Cornelius Inc.5. Remove valve from mounting block by pushing locking tab to left and push

Page 9

UF-1 and UFB-1 Valves Training Manual © 1999-2005, IMI Cornelius, Inc. - 11 -12. Note that the flow rate (1 ½ - 3, 3 – 4 ½ or 1 ½ - 3 juice) and date

Page 10 - INTRODUCTION

UF-1 and UFB-1 Valves Training Manual- 12 - © 1999-2005, IMI Cornelius Inc.4.2 Mounting Block DisassemblyTo disassemble mounting block: 16. Then remov

Page 11 - SYSTEM DETAILS

UF-1 and UFB-1 Valves Training Manual © 1999-2005, IMI Cornelius, Inc. - 13 -5. CONTROLS AND ELECTRICAL All UF-1 and UFB-1 valves have a 24 volt solen

Page 12

Blank Page

Page 13

UF-1 and UFB-1 Valves Training Manual- 14 - © 1999-2005, IMI Cornelius Inc.NOTE: The portion control valve does not have a top-off function.NOTE: When

Page 14

UF-1 and UFB-1 Valves Training Manual © 1999-2005, IMI Cornelius, Inc. - 15 -8. When the foam in the cup has lowered, press and release the large rect

Page 15

UF-1 and UFB-1 Valves Training Manual- 16 - © 1999-2005, IMI Cornelius Inc.INSTALLATIONCAUTION — Only trained and certified technicians should service

Page 16

UF-1 and UFB-1 Valves Training Manual © 1999-2005, IMI Cornelius, Inc. - 17 -3. Detach current valves:– Remove front cover by lifting.– Remove valve c

Page 17

UF-1 and UFB-1 Valves Training Manual- 18 - © 1999-2005, IMI Cornelius Inc.SERVICECAUTION — Only trained and certified technicians should service this

Page 18

UF-1 and UFB-1 Valves Training Manual © 1999-2005, IMI Cornelius, Inc. - 19 -TROUBLE SHOOTINGCheck product temperatureCheck systemRemove nozzlebelow

Page 19

UF-1 and UFB-1 Valves Training Manual- 20 - © 1999-2005, IMI Cornelius Inc.Remove nozzle CleannoOff TasteProblem correctedClean ?Check ratioCorrect

Page 20

UF-1 and UFB-1 Valves Training Manual © 1999-2005, IMI Cornelius, Inc. - 21 -Check solenoid visuallyCheck for damaged banjosValve Stuck OpenCheck for

Page 21

UF-1 and UFB-1 Valves Training Manual- 22 - © 1999-2005, IMI Cornelius Inc.Check solenoid visuallyCheck systemCheck voltage (22-27 AC)noNo ProductCh

Page 22 - INSTALLATION

UF-1 and UFB-1 Valves Training Manual © 1999-2005, IMI Cornelius, Inc. - 23 -ATTACHMENTSThe following attachments should be included with this lesson:

Page 23

UF-1 and UFB-1 Valves Training Manual © 1999-2005, IMI Cornelius, Inc. - -3 -UF-1 and UFB-1 VALVESTRAINING MANUALThe products, technical information,

Page 24 - SERVICE

UF-1 and UFB-1 Valves Training Manual- 24 - © 1999-2005, IMI Cornelius Inc.REVIEWDATE: _______________________________________________NAME: __________

Page 25 - TROUBLE SHOOTING

UF-1 and UFB-1 Valves Training Manual © 1999-2005, IMI Cornelius, Inc. - 25 -5. Which flow rate should be set first?(circle the correct answer)A. Syru

Page 26 - Off Taste

UF-1 and UFB-1 Valves Training Manual- 26 - © 1999-2005, IMI Cornelius Inc.11. Which of the following will cause the valve ratio to change?(circle the

Page 27 - Valve Stuck Open

UF-1 and UFB-1 Valves Training Manual © 1999-2005, IMI Cornelius, Inc. - 27 -17. What are the three basic steps to set the ratio on a valve?(circle th

Page 28 - No Product

UF-1 and UFB-1 Valves Training Manual- 28 - © 1999-2005, IMI Cornelius Inc.NOTES:_____________________________________________________________________

Page 30

IMI Cornelius Inc.www.cornelius.comPart No. 315222001February 2, 2005

Page 31

NOTES:________________________________________________________________________________________________________________________________________________

Page 32

UF-1 and UFB-1 Valves Training Manual © 1999-2005, IMI Cornelius, Inc. - -1 -TABLE OF CONTENTSINTRODUCTION . . . . . . . . . . . . . . . . . . . . . .

Page 33

UF-1 and UFB-1 Valves Training Manual- 0 - © 1999-2005, IMI Cornelius Inc.ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 34

UF-1 and UFB-1 Valves Training Manual © 1999-2005, IMI Cornelius, Inc. - 1 -INTRODUCTION1. PREVIEW QUESTIONSCheck your current knowledge by taking a f

Page 35

UF-1 and UFB-1 Valves Training Manual- 2 - © 1999-2005, IMI Cornelius Inc.3. OVERVIEW3.1 Product DescriptionThe UF-1 and UFB-1 valve provides accurate

Page 36 - IMI Cornelius Inc

UF-1 and UFB-1 Valves Training Manual © 1999-2005, IMI Cornelius, Inc. - 3 -There are four varieties of UF-1 and UFB-1 valves:• The cup activated valv

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