Cornelius SERIES 1100 (R22) Manual

Leading the Future in Refrigeration TechnologyEMERSONZB Scroll CompressorProduct Manual

ZB SeriesApplication Guide8Models ZB95KQ/E and ZB114KQ/E with motor protection code “W” use a combination of sensors and an electronic module (INT69SU

9ZB SeriesBrief Power InterruptionsBrief power interruptions (less than ½ second) may result in powered reverse rotation of single-phase refrigeration

ZB SeriesApplication Guide103.8 Special handling consideration for ZB58-ZB114ZB58- ZB114 model compressors have the suction fitting located low on the

11ZB Series4.3 Pump-Down CycleA pump-down cycle for control of refrigerant migration may be used instead of, or in conjunction with, a crankcase heate

ZB SeriesApplication Guide125.3 Electronic Motor Protection Module and Sensor Functional CheckThe following field troubleshooting procedure can be use

13ZB SeriesCompressor Supply Voltage Troubleshooting• Remove phase sensing leads from the module from L1/L2/L3.• Use a voltmeter to measure the incomi

ZB SeriesApplication Guide14Field ServiceUnbrazing System ComponentsCAUTION! If the refrigerant charge is removed from a scroll unit by bleeding the h

15ZB Series50 Hz15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50

16ZB Series50 Hz15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 QPQPZB26KQZB29KQModelEvaporating Tempe

17ZB Series50 Hz15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50

ZB SeriesIndexGeneral Information 1Description of Features 2Nomenclature & BOM 3Application Envelope 4-5R22 4R404A/R507 & R13

18ZB Series50 Hz15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50

19ZB Series50 Hz15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50

20ZB Series50 Hz15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50

21ZB Series50 Hz15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 QPQPZB95KQZB114KQModelEvaporating Temp

22ZB Series50 Hz10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 10 20 30

23ZB Series50 Hz10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 10 20 30

24ZB Series50 Hz10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 10 20 30

25ZB Series50 Hz10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 QPQPQPZB76KQEZB95KQEZB114K

26ZB Series50 Hz30 35 45 55 65 75 30 35 45 55 65 75 30 35 45 55 65 75 30 35 45 55 65 75 30 35 45 55 65 75 30 35 45 55 65 75 30 35 45 55 65 75 30 35 45

27ZB Series50 Hz30 35 45 55 65 75 30 35 45 55 65 75 30 35 45 55 65 75 30 35 45 55 65 75 30 35 45 55 65 75 30 35 45 55 65 75 30 35 45 55 65 75 30 35 45

1ZB SeriesZB Scroll Compressors For Refrigeration And Process Cooling:In the years since Emerson Climate Technologies Introduced ZB scroll compressors

28ZB Series50 Hz30 35 45 55 65 75 30 35 45 55 65 75 QPZB76KQEModelEvaporating Temperature oCPerformance DataQ=Capacity (Watts) P=Power input (Watts

29ZB Series60 Hz15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50

30ZB Series60 Hz15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50

31ZB Series60 Hz15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50

32ZB Series60 Hz15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50

33ZB Series60 Hz15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50

34ZB Series60 Hz15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50

35ZB Series60 Hz15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 15 20 30 40 50 55 60 65 QPQPZB95KQZB114KQModelEvaporating Temp

36ZB Series60 Hz10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 10 20 30

37ZB Series60 Hz10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 QPQPZB29KQEZB38KQEModelEvaporating Temperature oCPerformance D

2ZB SeriesDescription of FeaturesDual ComplianceCompliance means sealing between the orbiting and fixed scroll involutes. Dual compliance means the se

38ZB Series60 Hz10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 10 20 30

39ZB Series60 Hz10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 10 20 30

40ZB Series60 Hz10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 10 20 30 40 50 60 QPQPQPZB76KQEZB95KQEZB114K

41ZB Series60 Hz30 35 45 55 65 75 30 35 45 55 65 75 30 35 45 55 65 75 30 35 45 55 65 75 30 35 45 55 65 75 30 35 45 55 65 75 30 35 45 55 65 75 30 35 45

42ZB Series60 Hz30 35 45 55 65 75 30 35 45 55 65 75 30 35 45 55 65 75 30 35 45 55 65 75 30 35 45 55 65 75 30 35 45 55 65 75 30 35 45 55 65 75 30 35 45

43ZB Series60 Hz30 35 45 55 65 75 30 35 45 55 65 75 QPZB76KQE ModelEvaporating Temperature oCPerformance DataQ=Capacity (Watts) P=Power input (Watt

44ZB15KQZB15KQEPFJTF5TFDPFVTF5TF7TFD5.97.158.056.026.061.055.027.027.011.413.68.95.04.313.215.78.95.15.016.019.012.57.06.018.522.012.57.27.040/44040/3

45ZB58KQZB58KQETF5TFDTF5TF7TFD22.126.7203.095.0195.0123.095.032.116.716.432.117.116.445.023.423.043.024.023.08907/81 1/8264284477190x190(8.5)2.515760Z

46ZB15~ZB29 (BOM 524) ZB SeriesDimensions Brazing ConnectionCompressor modelZB15KQ/ZB15KQEZB19KQ/ZB19KQEZB21KQ/ZB21KQEZB26KQ/ZB26KQEZB29KQ/ZB29KQEA±33

47ZB38~ZB48 (BOM 524)ZB SeriesDimensions Brazing ConnectionCompressor modelZB38/45KQ(E)ZB48KQ(E)A±3437.7443.4B±3409.6413.7D124.7128.7ø185.5233.2 ±3.02

3ZB SeriesNomenclature & BOMZB 76 K Q E - T F D - XXXGenerationCompressorFamilyHigh/Medium Temp RefrigerationCapacity @ 60Hz(Medium TemperatureCon

48ZB58 (BOM 524)ZB SeriesDimensions Brazing Connection476.3444.3232.293.6201.5See Detail FOOTø22.30~22.42 ID 20.0 Min.0.038 Min. ThickExterior and

49ZB66~ZB88 (BOM 524)ZB SeriesDimensions Brazing Connection242.5 MAX242.5 MAX121.3190.5190.595.395.3133.0121.376.8142.330°40°157.8164.04x ø19.00-19.50

50ZB15~ZB29 (BOM 523)ZB SeriesDimensions Rotalock Connectionø17.45 Pin CircleModels: TFD, TFE, TFM, TF7ø13.46 Pin CircleModels: PFJ, PFV, TFW, TF5, PF

51ZB38~ZB48 (BOM 523)ZB SeriesDimensions Rotalock ConnectionCompressor modelZB38/45KQ(E)ZB48KQ(E)A±3437.7443.4B±3409.6413.7AB233.21296.7019.112.7Detai

52ZB58 (BOM 523)ZB SeriesDimensions Rotalock Connection19.112.793.6201.5444.3476.3Detail FOOTScale 1:1476.3444.3232.293.6201.5See Detail FOOT(1.25-12)

53ZB66~ZB88 (BOM 523)ZB SeriesDimensions Rotalock Connection122.1242.8501.2533.219.112.7Detail FOOTScale 1:1242.5 MAX242.5 MAX121.3190.5190.595.395.31

54ZB15~ZB29 (BOM 558) ZB SeriesDimensionsCompressor modelZB15KQ/ZB15KQEZB19KQ/ZB19KQEZB21KQ/ZB21KQEZB26KQ/ZB26KQEZB29KQ/ZB29KQEA±3363.8386.4400.2417.8

55A±3437.7437.7443.4Compressor modelZB38KQ/ZB38KQEZB45KQ/ZB45KQEZB48KQ/ZB48KQEB±3409.6409.6413.7C±391.377.277.2D124.7124.7128.7ZB38~ZB48 (BOM 558) ZB

56ZB58 (BOM 550)ZB SeriesDimensions Brazing, Sight Glass & Oil Schrader Valve242.5 MAX242.5 MAX121.3190.5160.0190.595.395.3157.8164.076.6 142.3132

57ZB66~ZB88 (BOM 550) ZB SeriesDimensions Brazing, Sight Glass & Oil Schrader Valve242.5 MAX242.5 MAX121.3190.5190.595.395.3132.8121.376.6142.330°

4ZB15~ZB88ZB SeriesApplication EnvelopeZB95/ZB114 (TFD Motor Only)60705040302010-15 -10 -5 0 5 10 15Evaporating Temp. oCCondensing Temp.oC607050403020

58ZB95~ZB114 TFD (BOM 550) ZB SeriesDimensions Brazing, Sight Glass & Oil Schrader Valve242.5 MAX242.5 MAX121.395.0ø17.45Pin Circle47.547.9121.212

59ZB95~ZB114 TW7/TW5 (BOM 550) ZB SeriesDimensions Brazing, Sight Glass & Oil Schrader Valve551.5519.5140.5182.0See Detail FOOTSee Detail VALVEø22

60ZB15~ZB29 (BOM 559) ZB SeriesDimensions Rotalock & Sight GlassABCDEØ165.9Sight Glass/Socket PlugPer Bill of Material25.4 ThreadRotalock SpudDisc

61ZB38~ZB48 (BOM 559) ZB SeriesDimensions Rotalock & Sight Glass245.6245.6122.8122.8190.5190.595.395.3115.269.2242.1250.4125.331°44°132°253.3-259.

62ZB58 (BOM 551) ZB SeriesDimensions Rotalock, Sight Glass & Oil Schrader Valve242.5 MAX242.5 MAX121.3190.5160.0190.595.395.3157.8159.371.9142.312

63ZB66~ZB88 (BOM 551) ZB SeriesDimensions Rotalock, Sight Glass & Oil Schrader Valve242.5 MAX242.5 MAX121.3190.5190.595.395.3160.0124.6121.371.9 1

64ZB95~ZB114 TFD (BOM 551)ZB SeriesDimensions Rotalock, Sight Glass & Oil Schrader Valve242.5 MAX242.5 MAX121.395.0ø17.45Pin Circle47.547.9121.212

65ZB95~ZB114 TW7/TW5 (BOM 551)ZB SeriesDimensions Rotalock, Sight Glass & Oil Schrader Valve551.5519.5140.5182.092.6See Detail FOOTSee Detail VALV

66C2L1NPEQ1L1K1NF1F6RCSM1To Control CircuitL1L2L3NPEL1F1F6...8L1K1L2L3NQ1M3To Control CircuitSingle Phase Circuit (ZB15-ZB29)Electrical SchematicsL1/N

67ZB15~ZB114 Control CircuitZB SeriesElectrical Wiring Diagram220/230 V Alternating CurrentABCC1CAttention:If you use timer,do not connect A&BOthe

5ZB15~ZB76R134aZB15~ZB88R404A/R507ZB SeriesApplication EnvelopeZB95/ZB114R404A/R50760705040302010Evaporating Temp. oCCondensing Temp.oC-20 -15 -10 -5

Emerson Climate Technologies,Asia Pacific Headquarters10/F, Pioneer Building,213 Wai Yip Street,Kwun Tong, Kowloon, Hong Kong.Tel: (852) 2866 3108Fax:

ZB Series1. Scroll Compression processApplication GuideCompression in the scroll is created by the interaction of an orbiting spiral and a stationary

7ZB Series2. Compressor Internal Protections2.1 Internal Pressure Relief Valve:Models ZB15- ZB48 has internal pressure relief valve, which open at a d