Cornelius 000 PLUS Manual download pdf (Page 7)

CLASSIC 1000

REMOTE COOLER

SYSTEM COMMISSIONING

1. It is essential the following procedure is strictly

adhered to, to ensure the glycol circuit is primed

correctly.

2. Mix monopropylene glycol and water to give a

solution of 30% Glycol 70% water. Do not use

ethylene glycol.

Ensure that sufficient water/glycol mixture is

available for pouring into the reservoir tank before

switching the system on. You will need:-

4 litres – for the tank

4 litres – for every 35 metres of 12 mm

I/D glycol line.

3. Disconnect one of the glycol lines from the rear of the

base unit and fill the glycol tank. Reconnect glycol

line.

4. Connect the 3 pin moulded plug to the mains and

switch on the power to the Base Unit.

5. The base mounted coolant pump will start to prime

the system.

As the coolant level drops, keep filling the

reservoir with the mixture, ensuring it does not

drop below the minimum level. Do not allow the

base mounted coolant recirculation pump to run

dry.

Check glycol circuit is complete

Leave one fitting disconnected

Fill glycol tank

Connect remaining fitting

Have remaining

glycol ready

Switch on cooler and

keep tank full

If circuit fails to prime eliminate

air as follows:-

Switch off for 30 seconds

Ensure full tank

Switch on cooler and

keep tank full

Note: high temp. cut-out?

Allow 4 mins for cooler restart

Glycol tank

during

operation

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COMPLETING THE INSTALLATION

1. The cooler is factory set on icebank mode. If

necessary, select water bath setting using the switch

behind the lower front panel

2. Connect product coils to product lines. Check for

leaks.

3. Connect the recirculation lines to the ball valves.

Open both valves and top up the water level where

necessary.

4. Check the water flow. Remove the flow adjuster if

necessary.

5. Allow the cooler to build up its icebank (5 hours

minimum).

NOTE There is a low temperature thermostat on the

water cooled Classic which will not allow the fan in the

Discharge Cooler to operate if the temperature of the

coolant is low. On installation, therefore, the fan may

not start for some time.

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Cornelius 000 PLUS Manual Page 7

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